Hands Free Sailing

September 2023

For serious offshore sailors, solo cruisers, or anyone who enjoys reducing helm fatigue, a dependable autopilot system is essential. We recently completed a full installation of a Jefa Type 1 Radial Drive, integrated with a Raymarine Evolution Autopilot system — including the EV-1 Sensor Core, ACU-200 (Autopilot Control Unit), Rudder Reference Sensor, and P70s Control Head.  We chose Raymarine because our boat already had Raymarine components and we didn’t want to mix and match.

Here’s the complete process, equipment list, technical specs, and tips we learned along the way.

Why We Chose This Setup

After extensive research, we settled on this combination for several reasons:

Jefa Drive Unit: Renowned for quiet, efficient, and robust operation — ideal for offshore and extended cruising.
Raymarine Evolution System: Provides adaptive steering, accurate heading data, and integrates well with our other Raymarine instruments.
Rudder Reference Sensor: Improves autopilot performance, especially under sail or in confused seas, and
ACU-200: Sufficient power handling for our 37-foot sailboat with cable steering.

autopilot
autopilot

Complete Equipment List

Here’s exactly what I installed:

ComponentModel/DetailsNotes
Jefa Drive UnitType 1 Radial DriveMax torque: 150 Nm, Max boat length: ~45ft
Raymarine EV-1 Sensor CoreE700969-axis heading sensor
Raymarine ACU-200E70430Powers drive unit, interfaces with sensor
Raymarine Rudder ReferenceM81105Measures rudder angle
Raymarine P70s Control HeadE70329Autopilot control and status display
SeaTalkng Backbone KitVariousConnects system components

Technical Specs (Key Components)

Jefa Type 1 Radial Drive:
  • Maximum Output Torque: 150 Nm (1326 in-lbs)

  • Max Boat Displacement: ~11,000 kg (24,000 lbs)

  • Silent clutch and low backlash gearing

  • Direct connection to steering quadrant

Raymarine ACU-200:
  • Compatible with Type 1 drives

  • Operating Voltage: 12V DC

  • Max Continuous Drive Output: 7 Amps

  • Integrated rudder sensor connections

Raymarine EV-1 Sensor Core:
  • Solid-state, 9-axis compass and motion sensor

  • Auto-compensates for pitch, roll, and yaw

  • Ideal mounting: away from magnetic interference

Rudder Reference Sensor (M81105):
  • Rotary position sensor

  • Provides real-time rudder angle feedback

  • Improves autopilot accuracy and control response

Installation Summary

Watch our installation videos to see where we put all of the components.

Step 1: Plan component locations for optimal access and minimal interference.
Step 2: Align and securely mount the Jefa drive.
Step 3: Mount rudder sensor — ensure smooth, full-range movement.
Step 4: Install EV-1 Sensor away from magnetic fields.
Step 5: Wire everything: drive to ACU, sensor to ACU, SeaTalkng backbone.
Step 6: Run dockside tests — verify rudder angles, steering response, calibrate EV sensor.
Step 7: Perform sea trials — test under both sail and engine power.

On-Water Performance

The complete system feels seamless:

✔️ Jefa drive steers quietly, powerfully, even in swell.
✔️ EV-1 sensor keeps heading lock-on tight — minimal overcorrection.
✔️ Rudder sensor enhances responsiveness, especially off the wind or in gusts.
✔️ ACU-200 handles loads without overheating or excessive draw.

Overall, the system feels like a trustworthy extra crew member, perfect for solo passages, short day-hops or offshore cruising.

Final Tips

  • Invest time in precise alignment — poor alignment affects performance.

  • Run cables with chafe protection and proper strain relief.

  • Follow Raymarine’s calibration guides — accuracy depends on setup.

  • Adding the rudder sensor now saves frustration later — it’s worth it.

  • Check the mounting bolts of the Jefa unit as a maintenance item.

Conclusion

Installing a Jefa drive with a full Raymarine Evolution Autopilot has transformed our sailing experience. It takes planning, patience, and careful installation, but the result is reliable self-steering for long passages or local cruising.  We use it every time we motor or sail anywhere.

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